Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797–4900 • FAX +1–630–797–4949Dukane Part
x Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
90Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualLimit DefinitionTo access the Limit settings, start from the Pro-c
91Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuFor a dual–pressure mode, both the normal limits andthe total limits are displayed a
92Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual WELD ENERGY P1 MAXIMUM LIMIT 90 J PROCESS
93Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuTIMEENERGYTOTAL TIMETOTAL ENERGYPROCESSLIMITSWELDTIME P2WELDTIME P1PROCESSLIMITSWELD
94Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
95Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuUtilities MenuDukane Corporation •• Ultrasonics DivisionSECTION 9Setup Utilities ..
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97Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuUtilities MenuThe Utilities Menu is the third option from themain Process Setup menu. It
98Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSetup UtilitiesTo access the Utilities menu, start from the Proces
99Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuCopy A SetupStarting from the Utilities menu in Figure 9–4,move the cursor down to Copy A
1Dukane Manual Part No. 403–566–01Section 1 – IntroductionBefore Operating ... 3Read The Manual First ...
100Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTo erase all the stored setups, move the cursor fromERASE CURRENT
101Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuPreset Part CountThis option allows you to preset a value (maxi-mum = 60,000) in the cou
102Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
103Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuProbes & Probe StacksDukane Corporation •• Ultrasonics DivisionSECTION 10The Ultras
104Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
105Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksThe Ultrasonic ProbeTheory of OperationPlastic welding is the most common app
106Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualUltrasonic HornThe horn transfers the ultrasonic mechanical vi-br
107Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksStack AssemblyAttaching A Replaceable TipTo A Horn1. Inspect all horn and tip
108Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualAttaching The MountingStud To A Horn Or A Booster1. Inspect the s
109Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksAttaching The Horn To ABooster, Booster To AProbe, Or Horn To A Probe1. Inspe
2Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
110Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manualmoving the horn from the booster or thebooster from the probe.6.
111Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksHORNHORNHANDPROBEASSEMBLYHANDPROBEHOUSINGHANDPROBEHOUSINGASSEMBLYDISASSEMBLYO
112Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThe assembly and disassembly procedures for ahand probe shown in
113Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksSeparating The Horn From ABooster, Booster From AProbe Or Horn From A ProbeOn
114Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualBooster NotesHow To Tell The BoosterInput End From The Output1. T
115Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksMounting The StackA probe-horn assembly or probe-booster-horn as-sembly (stac
116Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
117Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksDPC CheckoutDukane Corporation •• Ultrasonics DivisionSECTION 11Startup and
118Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
119Dukane Manual Part No. 403–566–01Section 11 – DPC CheckoutStartup and Self–Test1. Push the rear panel AC breaker switch to theON position (see Figu
3Dukane Manual Part No. 403–566–01Section 1 – IntroductionImportant User InformationRead This Manual FirstBefore operating the DPC™ II Plus, read this
120Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC System TestTo test the DPC II Plus system’s ultrasound signal
121Dukane Manual Part No. 403–566–01Section 11 – DPC CheckoutSystem Operation1. If the generator is not online, press the ONLINE key. This is labeled
122Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
123Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingNo Ultrasonic Output ... 125Probe ...
124Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
125Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingNo Ultrasonic OutputProbeMake sure that the probe coaxial cable is connectedto the gen
126Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualGeneratorThe generator will not produce an output signalwhen trig
127Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingGenerator FAULTsOVERLOADIf the generator OVERLOAD light comes on, it in-dicates excess
128Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualGenerator ErrorsINPUT TEST IndicatorSteady RedDuring power up, th
129Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingINPUT TESTindicatorlights up?INPUT TESTflashes for5–10 sec?1. Both the front and rear
4Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSection 1 – Introduction describes the manual organizationand the
130Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual1. Make sure correct probe is connected to generator.2. Check the
131Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingError MessagesTRIGGER LOSTThis error message is displayed when thetrigger type is set
132Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
133Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceFront Panel ... 135Rear Panel ...
134Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
135Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceFront PanelCleaningDo not use any solvents or abrasive cleaners onthe front pan
136Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTop CoverKeep the cover on at all times. The chassis is ro-bust e
137Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceCrowningA surface which is burnished only in the inner ringarea around the stud
138Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualReconditioningOverviewStack components require reconditioning whe
139Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceCAUTIONUse extreme care to keepthe part level when movingit across the emery c
5Dukane Manual Part No. 403–566–01Section 1 – IntroductionSection 12 –Troubleshooting provides helpful tips on solv-ing the most common problems.Sect
140Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
141Dukane Manual Part No. 403–566–01Section 14 – Contacting DukaneUltrasonics Division Main Office ... 143Email Addresses ...
142Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
143Dukane Manual Part No. 403–566–01Section 14 – Contacting DukaneDepartment Phone NumbersYou can reach each department by dialing directlyApplication
144Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualApplications: ... [email protected]
145Dukane Manual Part No. 403–566–01Section 15 – SpecificationsRegulatory Compliance ... 147Federal Communications Commiss
146Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
147Dukane Manual Part No. 403–566–01Section 15 – SpecificationsFCCThe DPC II Plus complies with the following Fed-eral Communications Commission regul
148Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDimensionsOperating EnvironmentOperate the DPC II Plus within the
149Dukane Manual Part No. 403–566–01Section 15 – SpecificationsPower Supply RequirementsThe AC power requirements depend on the frequency andpower rat
6Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC II Plus OverviewThe DPC™ II Plus is the newest model in Dukane’
150Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualInterpreting the DPC II Plus Model Number2200-LN4-PE-L2 Genera
151Dukane Manual Part No. 403–566–01Section 16 – WarrantyDomestic warranty... 153International Warranty ...
152Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
153Dukane Manual Part No. 403–566–01Section 16 – WarrantySubject to the terms, limitations and exclusions set forth below, Dukane Corporation IAS Divi
154Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSubject to the terms, limitations and exclusions set forth below,
155Dukane Manual Part No. 403–566–01Appendix A – List of FiguresAPPENDIX ADukane Corporation •• Ultrasonics DivisionList of FiguresFigure 2–1 120Volt
156Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 6–1 DPC II Plus Startup Menu ...
157Dukane Manual Part No. 403–566–01Appendix A – List of FiguresFigure 7–42 Pressure Two Weld Energy Data Entry...
158Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 10–1 Hand Probe, Horn and Replaceable Tip ...
159Dukane Manual Part No. 403–566–01Appendix B – List of TablesDukane Corporation •• Ultrasonics DivisionList of TablesTable 3—I Contents of DPC II P
7Dukane Manual Part No. 403–566–01Section 1 – IntroductionDPC II Plus™ Key Features• Timer Board option provides weld and holdtime control and stores
160Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
161Dukane Manual Part No. 403–566–01Appendix B – List of TablesManual Switch Circuit... 163Automation Switch Circuits...
162Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
163Dukane Manual Part No. 403–566–01Appendix C – User Supplied CircuitryDPC Switch InputDPC GroundSystem Input CableManualControlSwitchUserSuppliedSwi
164Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualUser SuppliedRelayUser SuppliedTransistor DriverCircuitHD–15Syste
165Dukane Manual Part No. 403–566–01Appendix C – User Supplied Circuitry+22VDPC InternalPower SupplyCurrentLimit Circuit250mA max.Jumper Block SH707
166Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC II Plus+22V PowerHigh-SideSwitchSourcesCurrentDPC Ground+22
167Dukane Manual Part No. 403–566–01Appendix C – User Supplied CircuitryIsolated Switch CircuitIsolated Current Source CircuitFigure C–5 illustrates a
168Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
169Dukane Manual Part No. 403–566–01IndexINDEXAAC Power Indicator ...
8Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual• Dual Line–Voltage 1 Universal Power Supplymeans that the DPC will
170Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualCable Schematics, System ...
171Dukane Manual Part No. 403–566–01IndexENTER Key ...34,
172Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualIIncrement Key ...
173Dukane Manual Part No. 403–566–01IndexMaximum Weld Time...67, 70, 71, 79Menu, Confir
174Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPlug–and–Weld ...
175Dukane Manual Part No. 403–566–01IndexRear Panel Layout ... 19, 39R
176Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Output Connector ...
177Dukane Manual Part No. 403–566–01IndexWeld Cycle Data ...57, 65, 81Wel
178Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001:2000 cer-tified in order to demonstrate to our customersour continuing commitment to being
9Dukane Manual Part No. 403–566–01Section 1 – IntroductionSafety Tips• Health & Safety• RFI ConsiderationsDukane Corporation •• Ultrasonics Divis
40356601Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797-4900 • FAX +1–630–797–4949Pa
Copyright © 2003—2004 Dukane CorporationUltrasonics Division2900 Dukane DriveSt. Charles, IL 60174 USANotice of Rights:All rights reserved. No part
10Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
11Dukane Manual Part No. 403–566–01Section 2 – Safety TipsHealth and Safety TipsPlease observe these health and safety recommen-dations for safe, effi
12Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPlastics Health NoticeBefore using any Dukane ultrasonic welding s
13Dukane Manual Part No. 403–566–01Section 2 – Safety TipsThe power cable normally provided for interna-tional use is compatible with many power outle
14Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
15Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationUnpacking & InstallationDukane Corporation •• Ultrasonics DivisionSECTIO
16Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
17Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationShipping ContentsCarefully open the shipping container, and makesure it conta
18Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 3-2 shows the use of a bracket kit inmounting a DPC to a 1
19Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationRear ACPower SwitchSlave Multi–ProbeController ModuleMaster Multi–ProbeContro
Table of ContentsDukane Manual Part No. 403-566-01 iii–00Add information for EZ–Series Generator to DPC II Plus Manual.2003–Sept–25Added EZ Welder™ Ke
20Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualConnect the CablesThe instructions here and the diagrams in Figure
21Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 10000 – WARNIN
22Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 1000
23Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationFigure 3-7 DPC II Plus Automated Thruster Cable ConnectionsAutomated Thruster
24Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 1000
25Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationFigure 3-10 Rear Panel AC Breaker SwitchEmergency Stop SwitchFigure 3–9 is
26Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
27Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysControls & DisplaysDukane Corporation •• Ultrasonics DivisionSECTION 4Front
28Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
29Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysFront Panel LayoutThis section describes the DPC II Plus and DPC EZ frontpanel c
iv Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
30Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual1. AC Power SectionThe front-panel AC power section has a switch a
31Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysSystem Status DisplayThe System Status Display indicates one of the sixsystem st
32Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Power Output DisplayThe tricolor System Power Output Displa
33Dukane Manual Part No. 403–566–01Section 4 – Controls & Displays3. Process Control PanelMenu Function KeysThe menu keys are shown in Figure 4–7.
34Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPressing the MODE key toggles be-tween the Weld mode (displays val
35Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysProcess Control Menu DisplayThe menu display is a backlit 4–line LCD with 20char
36Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
37Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysRear ConnectorsDukane Corporation •• Ultrasonics DivisionSECTION 5Rear Panel La
38Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
39Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsRear Panel LayoutAll of the connectors contained on the DPC IIPlus and the optional modu
Table of ContentsDukane Manual Part No. 403-566-01 vTABLE OF CONTENTSSection 1 – Introduction...
40Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Input ConnectorThe System Input is a HD-15 (high-density, 1
41Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsInput Signal DescriptionPin 1 (+22V)This pin can supply +22VDC at up to 250mA topower th
42Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Output ConnectorThe System Output panel connector is a DB-2
43Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsOutput Signal DescriptionPin 1 (+22V)This pin can supply +22VDC to supply power foruser
44Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPin 10 (ON LINE)An active low output on pin 10 indicates the gen-e
45Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsPin 18 (MPC Ready)4An active low output on pin 18 indicates the MPCmodule (Multi–Probe C
46Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualRemote Amplitude ControlModulePart No. 438–799This optional module
47Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsPower Signal Output ModulePart No. 438–826This optional module enables the DPC II Plus t
48Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPress Control ModulePart No. 110–3938This optional module enables
49Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsTable 5—V on the previous page lists the pinoutand signal description for J902 which is
vi Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualSection 5 – Rear Connectors ...
50Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualMulti–Probe Master ModulePart No. 110–3954This optional module ena
51Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsJumper Block OptionsThe DPC II Plus may be customized to your spe-cific requirements by
52Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Control InputsJumper Block – SH707JU724 - Non–Isolated Sink
53Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsJU723JU722JU703JU704TIMER BD. ENABLETIMER BD. BYPASSSTATUS DRIVERNORMAL STATENORMALLY OF
54Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
55Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsMenu StructureDukane Corporation •• Ultrasonics DivisionSECTION 6Process Setup ...
56Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
57Dukane Manual Part No. 403–566–01Section 6 – Menu StructureProcess Setup MenuThis section deals with the overall menu structure.Each setup menu is l
58Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualProcess Control, Limit Definition or Utilitiesmenu. Press the ENTE
59Dukane Manual Part No. 403–566–01Section 6 – Menu StructureTRIGGER METHODPROCESSCONTROLPROCESSSETUPPRESSTIMED PROBEMANUALINITIATEMODEAUTOMOMENTARY
Table of ContentsDukane Manual Part No. 403-566-01 viiPress Mode Example ...
60Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualLimit Definition MenuThe Limit Definition menu has two classes ofs
61Dukane Manual Part No. 403–566–01Section 6 – Menu StructureUtilities MenuThe Utilities menu has four different sections. Thefirst section handles se
62Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
63Dukane Manual Part No. 403–566–01Section 6 – Menu StructureProcess Control MenuDukane Corporation •• Ultrasonics DivisionSECTION 7Hand Probe ...
64Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
65Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuProcess Control MenuThe Process Control Menu has a dynamic struc-ture. Its configur
66Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPress the MODE key to display the Process Setupmenu. In Process Se
67Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuis reached, whichever comes first. Press ENTER andthe data entry screen appears as
68Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualMPC ProbeThe cable connection diagram for connecting theMulti–Prob
69Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUntimed MPC Probe – Probe DelayThe probe delay time value for untimed operationis s
viii Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualSection 11 – DPC Checkout ...
70Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualWeld Method – EnergyIf a Power Output module is installed, you can
71Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuture to function properly, the fixture must be elec-trically isolated from the horn
72Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualAUTO ProbeThe cable connection diagram for connecting anautomated
73Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUntimed Auto Probe – DelayThe generator is triggered by external automa-tion equipm
74Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTo select an afterburst, move the cursor down nextto ENABLE as sho
75Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuPRESS ModeThe cable connection diagram for connecting aDPC II Plus to a Dukane pres
76Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual3. If DISABLE was selected in the AUTO STOPmenu, the TRIGGER TYPE
77Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuing Energy for the first mode and Time for thesecond mode or vice versa. Each of th
78Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThe menu changes to display the Initiate mode asshown in Figure 7–
79Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUsing the four arrow keys, enter the weld time. Pressthe ENTER key when you have co
Table of ContentsDukane Manual Part No. 403-566-01 ixSection 14 – Contacting Dukane ... 141Ultrasonics Division
80Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual HOLD TIME 0.500 SEC PROCESS CONTROLWELD MODEHOLD TI
81Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuWe have now defined the welding mode and setvalues for the necessary parameters. Pr
82Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manualcept the new value press the ENTER key. This willreturn you to the
83Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuTRIGGER METHODPRESSTIMED PROBEMANUALINITIATEMODEAUTOMOMENTARY MAINTAINEDTRIGGER
84Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTable 7—I below summarizes the various methodand mode menus and re
85Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuParameter Description Figure No.Weld Method Minimum ValueWeld Time Ultrasound Gate
86Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
87Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuProcess Limits MenuDukane Corporation •• Ultrasonics DivisionSECTION 8Process Limi
88Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank
89Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuProcess Limits MenuThe Process Limits Menu allows you to defineupper and lower bound
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