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Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797–4900 • FAX +1–630–797–4949
Dukane Part No. 403–566-01
www.dukcorp.com/us
User’s Manual
ISO 9001:2000
Dukane products are manufactured
in ISO registered facilities
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Résumé du contenu

Page 1 - User’s Manual

Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797–4900 • FAX +1–630–797–4949Dukane Part

Page 2 - PRINTED ON RECYCLED PAPER

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Page 3 - Revision Revision

90Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualLimit DefinitionTo access the Limit settings, start from the Pro-c

Page 4

91Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuFor a dual–pressure mode, both the normal limits andthe total limits are displayed a

Page 5 - TABLE OF CONTENTS

92Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual WELD ENERGY P1 MAXIMUM LIMIT 90 J PROCESS

Page 6

93Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuTIMEENERGYTOTAL TIMETOTAL ENERGYPROCESSLIMITSWELDTIME P2WELDTIME P1PROCESSLIMITSWELD

Page 7 - Table of Contents

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Page 8

95Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuUtilities MenuDukane Corporation •• Ultrasonics DivisionSECTION 9Setup Utilities ..

Page 9

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Page 10

97Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuUtilities MenuThe Utilities Menu is the third option from themain Process Setup menu. It

Page 11 - SECTION 1

98Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSetup UtilitiesTo access the Utilities menu, start from the Proces

Page 12

99Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuCopy A SetupStarting from the Utilities menu in Figure 9–4,move the cursor down to Copy A

Page 13 - Important User Information

1Dukane Manual Part No. 403–566–01Section 1 – IntroductionBefore Operating ... 3Read The Manual First ...

Page 14 - Manual Organization

100Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTo erase all the stored setups, move the cursor fromERASE CURRENT

Page 15 - Section 1 – Introduction

101Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuPreset Part CountThis option allows you to preset a value (maxi-mum = 60,000) in the cou

Page 16 - Overview

102Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 17 - Key Features

103Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuProbes & Probe StacksDukane Corporation •• Ultrasonics DivisionSECTION 10The Ultras

Page 18

104Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 19 - SECTION 2

105Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksThe Ultrasonic ProbeTheory of OperationPlastic welding is the most common app

Page 20

106Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualUltrasonic HornThe horn transfers the ultrasonic mechanical vi-br

Page 21 - Health and Safety Tips

107Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksStack AssemblyAttaching A Replaceable TipTo A Horn1. Inspect all horn and tip

Page 22 - Instructions

108Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualAttaching The MountingStud To A Horn Or A Booster1. Inspect the s

Page 23 - RFI Considerations

109Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksAttaching The Horn To ABooster, Booster To AProbe, Or Horn To A Probe1. Inspe

Page 24

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Page 25 - SECTION 3

110Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manualmoving the horn from the booster or thebooster from the probe.6.

Page 26

111Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksHORNHORNHANDPROBEASSEMBLYHANDPROBEHOUSINGHANDPROBEHOUSINGASSEMBLYDISASSEMBLYO

Page 27 - DPC Placement

112Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThe assembly and disassembly procedures for ahand probe shown in

Page 28 - Rack Mounting

113Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksSeparating The Horn From ABooster, Booster From AProbe Or Horn From A ProbeOn

Page 29 - (DPC II Plus only)

114Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualBooster NotesHow To Tell The BoosterInput End From The Output1. T

Page 30 - Connect the Cables

115Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksMounting The StackA probe-horn assembly or probe-booster-horn as-sembly (stac

Page 31 - Part No. 200–1293

116Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 32 - Multiple Probe System

117Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksDPC CheckoutDukane Corporation •• Ultrasonics DivisionSECTION 11Startup and

Page 33 - Automated Thruster System

118Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 34 - Dukane Press System

119Dukane Manual Part No. 403–566–01Section 11 – DPC CheckoutStartup and Self–Test1. Push the rear panel AC breaker switch to theON position (see Figu

Page 35 - Electrical Power Switch

3Dukane Manual Part No. 403–566–01Section 1 – IntroductionImportant User InformationRead This Manual FirstBefore operating the DPC™ II Plus, read this

Page 36

120Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC System TestTo test the DPC II Plus system’s ultrasound signal

Page 37 - SECTION 4

121Dukane Manual Part No. 403–566–01Section 11 – DPC CheckoutSystem Operation1. If the generator is not online, press the ONLINE key. This is labeled

Page 38

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Page 39 - Front Panel Layout

123Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingNo Ultrasonic Output ... 125Probe ...

Page 40 - 2. Generator Status Panel

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Page 41 - System Status Display

125Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingNo Ultrasonic OutputProbeMake sure that the probe coaxial cable is connectedto the gen

Page 42 - System Power Output Display

126Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualGeneratorThe generator will not produce an output signalwhen trig

Page 43 - 3. Process Control Panel

127Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingGenerator FAULTsOVERLOADIf the generator OVERLOAD light comes on, it in-dicates excess

Page 44

128Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualGenerator ErrorsINPUT TEST IndicatorSteady RedDuring power up, th

Page 45 - AFTERBURST

129Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingINPUT TESTindicatorlights up?INPUT TESTflashes for5–10 sec?1. Both the front and rear

Page 46

4Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSection 1 – Introduction describes the manual organizationand the

Page 47 - SECTION 5

130Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual1. Make sure correct probe is connected to generator.2. Check the

Page 48

131Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingError MessagesTRIGGER LOSTThis error message is displayed when thetrigger type is set

Page 49 - Rear Panel Layout

132Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 50 - System Input Connector

133Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceFront Panel ... 135Rear Panel ...

Page 51 - Input Signal Description

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Page 52 - System Output Connector

135Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceFront PanelCleaningDo not use any solvents or abrasive cleaners onthe front pan

Page 53 - Output Signal Description

136Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTop CoverKeep the cover on at all times. The chassis is ro-bust e

Page 54 - ON LINE

137Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceCrowningA surface which is burnished only in the inner ringarea around the stud

Page 55

138Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualReconditioningOverviewStack components require reconditioning whe

Page 56 - Remote Amplitude Control

139Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceCAUTIONUse extreme care to keepthe part level when movingit across the emery c

Page 57 - Power Signal Output Module

5Dukane Manual Part No. 403–566–01Section 1 – IntroductionSection 12 –Troubleshooting provides helpful tips on solv-ing the most common problems.Sect

Page 58 - Press Control Module

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Page 59 - Section 5 – Rear Connectors

141Dukane Manual Part No. 403–566–01Section 14 – Contacting DukaneUltrasonics Division Main Office ... 143Email Addresses ...

Page 60 - Multi–Probe Slave Module

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Page 61 - Jumper Block Options

143Dukane Manual Part No. 403–566–01Section 14 – Contacting DukaneDepartment Phone NumbersYou can reach each department by dialing directlyApplication

Page 62 - System Control Inputs

144Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualApplications: ... [email protected]

Page 63

145Dukane Manual Part No. 403–566–01Section 15 – SpecificationsRegulatory Compliance ... 147Federal Communications Commiss

Page 64

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Page 65 - SECTION 6

147Dukane Manual Part No. 403–566–01Section 15 – SpecificationsFCCThe DPC II Plus complies with the following Fed-eral Communications Commission regul

Page 66

148Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDimensionsOperating EnvironmentOperate the DPC II Plus within the

Page 67 - Process Setup Menu

149Dukane Manual Part No. 403–566–01Section 15 – SpecificationsPower Supply RequirementsThe AC power requirements depend on the frequency andpower rat

Page 68

6Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC II Plus OverviewThe DPC™ II Plus is the newest model in Dukane’

Page 69 - TRIGGER METHOD

150Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualInterpreting the DPC II Plus Model Number2200-LN4-PE-L2 Genera

Page 70

151Dukane Manual Part No. 403–566–01Section 16 – WarrantyDomestic warranty... 153International Warranty ...

Page 71

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Page 72

153Dukane Manual Part No. 403–566–01Section 16 – WarrantySubject to the terms, limitations and exclusions set forth below, Dukane Corporation IAS Divi

Page 73 - SECTION 7

154Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSubject to the terms, limitations and exclusions set forth below,

Page 74

155Dukane Manual Part No. 403–566–01Appendix A – List of FiguresAPPENDIX ADukane Corporation •• Ultrasonics DivisionList of FiguresFigure 2–1 120Volt

Page 75 - Process Control Menu

156Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 6–1 DPC II Plus Startup Menu ...

Page 76

157Dukane Manual Part No. 403–566–01Appendix A – List of FiguresFigure 7–42 Pressure Two Weld Energy Data Entry...

Page 77 - 0.500 SEC

158Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 10–1 Hand Probe, Horn and Replaceable Tip ...

Page 78 - AUTO STOP

159Dukane Manual Part No. 403–566–01Appendix B – List of TablesDukane Corporation •• Ultrasonics DivisionList of TablesTable 3—I Contents of DPC II P

Page 79 - GROUND DETECT

7Dukane Manual Part No. 403–566–01Section 1 – IntroductionDPC II Plus™ Key Features• Timer Board option provides weld and holdtime control and stores

Page 80 - 125 J

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Page 81 - 0.075 SEC

161Dukane Manual Part No. 403–566–01Appendix B – List of TablesManual Switch Circuit... 163Automation Switch Circuits...

Page 82 - AUTO Probe

162Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 83 - WELD METHOD

163Dukane Manual Part No. 403–566–01Appendix C – User Supplied CircuitryDPC Switch InputDPC GroundSystem Input CableManualControlSwitchUserSuppliedSwi

Page 84 - 0.150 SEC

164Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualUser SuppliedRelayUser SuppliedTransistor DriverCircuitHD–15Syste

Page 85

165Dukane Manual Part No. 403–566–01Appendix C – User Supplied Circuitry+22VDPC InternalPower SupplyCurrentLimit Circuit250mA max.Jumper Block SH707

Page 86 - Single/Dual Pressure Mode

166Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC II Plus+22V PowerHigh-SideSwitchSourcesCurrentDPC Ground+22

Page 87 - #1 TIME ENERGY

167Dukane Manual Part No. 403–566–01Appendix C – User Supplied CircuitryIsolated Switch CircuitIsolated Current Source CircuitFigure C–5 illustrates a

Page 88 - WELD METHOD P1

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Page 89 - 75 J

169Dukane Manual Part No. 403–566–01IndexINDEXAAC Power Indicator ...

Page 90 - 0.250 SEC

8Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual• Dual Line–Voltage 1 Universal Power Supplymeans that the DPC will

Page 91 - 0.750 SEC

170Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualCable Schematics, System ...

Page 92 - 75 %

171Dukane Manual Part No. 403–566–01IndexENTER Key ...34,

Page 93

172Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualIIncrement Key ...

Page 94

173Dukane Manual Part No. 403–566–01IndexMaximum Weld Time...67, 70, 71, 79Menu, Confir

Page 95 - Parameter Min–Max Values

174Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPlug–and–Weld ...

Page 96

175Dukane Manual Part No. 403–566–01IndexRear Panel Layout ... 19, 39R

Page 97 - SECTION 8

176Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Output Connector ...

Page 98

177Dukane Manual Part No. 403–566–01IndexWeld Cycle Data ...57, 65, 81Wel

Page 99 - Process Limits Menu

178Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 100 - LIMIT DEFINITION

Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001:2000 cer-tified in order to demonstrate to our customersour continuing commitment to being

Page 101 - TOTAL ENERGY

9Dukane Manual Part No. 403–566–01Section 1 – IntroductionSafety Tips• Health & Safety• RFI ConsiderationsDukane Corporation •• Ultrasonics Divis

Page 102 - Dual Pressure Mode

40356601Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797-4900 • FAX +1–630–797–4949Pa

Page 103 - LIMIT DEFINITION

Copyright © 2003—2004 Dukane CorporationUltrasonics Division2900 Dukane DriveSt. Charles, IL 60174 USANotice of Rights:All rights reserved. No part

Page 104

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Page 105 - SECTION 9

11Dukane Manual Part No. 403–566–01Section 2 – Safety TipsHealth and Safety TipsPlease observe these health and safety recommen-dations for safe, effi

Page 106

12Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPlastics Health NoticeBefore using any Dukane ultrasonic welding s

Page 107 - Utilities Menu

13Dukane Manual Part No. 403–566–01Section 2 – Safety TipsThe power cable normally provided for interna-tional use is compatible with many power outle

Page 108

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Page 109 - COPY FROM

15Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationUnpacking & InstallationDukane Corporation •• Ultrasonics DivisionSECTIO

Page 110 - Confirm Reset Part Count

16Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 111 - Cycle Press Off Line

17Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationShipping ContentsCarefully open the shipping container, and makesure it conta

Page 112

18Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 3-2 shows the use of a bracket kit inmounting a DPC to a 1

Page 113 - SECTION 10

19Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationRear ACPower SwitchSlave Multi–ProbeController ModuleMaster Multi–ProbeContro

Page 114

Table of ContentsDukane Manual Part No. 403-566-01 iii–00Add information for EZ–Series Generator to DPC II Plus Manual.2003–Sept–25Added EZ Welder™ Ke

Page 115 - The Ultrasonic Probe

20Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualConnect the CablesThe instructions here and the diagrams in Figure

Page 116 - Ultrasonic Horn

21Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 10000 – WARNIN

Page 117 - Stack Assembly

22Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 1000

Page 118 - Stud To A Horn Or A Booster

23Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationFigure 3-7 DPC II Plus Automated Thruster Cable ConnectionsAutomated Thruster

Page 119 - Probe, Or Horn To A Probe

24Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 1000

Page 120 - • 20kHz Stacks - 200 inch-lbs

25Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationFigure 3-10 Rear Panel AC Breaker SwitchEmergency Stop SwitchFigure 3–9 is

Page 121 - Stack Disassembly

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Page 122 - ISASSEMBLY

27Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysControls & DisplaysDukane Corporation •• Ultrasonics DivisionSECTION 4Front

Page 123

28Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 124 - Booster Notes

29Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysFront Panel LayoutThis section describes the DPC II Plus and DPC EZ frontpanel c

Page 125 - Mounting The Stack

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Page 126

30Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual1. AC Power SectionThe front-panel AC power section has a switch a

Page 127 - SECTION 11

31Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysSystem Status DisplayThe System Status Display indicates one of the sixsystem st

Page 128

32Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Power Output DisplayThe tricolor System Power Output Displa

Page 129 - Startup and Self–Test

33Dukane Manual Part No. 403–566–01Section 4 – Controls & Displays3. Process Control PanelMenu Function KeysThe menu keys are shown in Figure 4–7.

Page 130 - DPC System Test

34Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPressing the MODE key toggles be-tween the Weld mode (displays val

Page 131 - System Operation

35Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysProcess Control Menu DisplayThe menu display is a backlit 4–line LCD with 20char

Page 132

36Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

Page 133 - SECTION 12

37Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysRear ConnectorsDukane Corporation •• Ultrasonics DivisionSECTION 5Rear Panel La

Page 134

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Page 135 - No Ultrasonic Output

39Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsRear Panel LayoutAll of the connectors contained on the DPC IIPlus and the optional modu

Page 136 - Operate Input

Table of ContentsDukane Manual Part No. 403-566-01 vTABLE OF CONTENTSSection 1 – Introduction...

Page 137 - Generator FAULTs

40Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Input ConnectorThe System Input is a HD-15 (high-density, 1

Page 138 - Generator Errors

41Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsInput Signal DescriptionPin 1 (+22V)This pin can supply +22VDC at up to 250mA topower th

Page 139 - Section 12 – Troubleshooting

42Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Output ConnectorThe System Output panel connector is a DB-2

Page 140

43Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsOutput Signal DescriptionPin 1 (+22V)This pin can supply +22VDC to supply power foruser

Page 141 - Error Messages

44Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPin 10 (ON LINE)An active low output on pin 10 indicates the gen-e

Page 142

45Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsPin 18 (MPC Ready)4An active low output on pin 18 indicates the MPCmodule (Multi–Probe C

Page 143 - SECTION 13

46Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualRemote Amplitude ControlModulePart No. 438–799This optional module

Page 144

47Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsPower Signal Output ModulePart No. 438–826This optional module enables the DPC II Plus t

Page 145 - Rear Panel

48Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPress Control ModulePart No. 110–3938This optional module enables

Page 146 - Stack Surfaces

49Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsTable 5—V on the previous page lists the pinoutand signal description for J902 which is

Page 147 - Corrosion

vi Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualSection 5 – Rear Connectors ...

Page 148 - Reconditioning

50Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualMulti–Probe Master ModulePart No. 110–3954This optional module ena

Page 149 - Manual Resurfacing

51Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsJumper Block OptionsThe DPC II Plus may be customized to your spe-cific requirements by

Page 150

52Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Control InputsJumper Block – SH707JU724 - Non–Isolated Sink

Page 151 - SECTION 14

53Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsJU723JU722JU703JU704TIMER BD. ENABLETIMER BD. BYPASSSTATUS DRIVERNORMAL STATENORMALLY OF

Page 152

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Page 153 - Contacting Dukane

55Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsMenu StructureDukane Corporation •• Ultrasonics DivisionSECTION 6Process Setup ...

Page 154 - (630) 797–4987

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Page 155 - SECTION 15

57Dukane Manual Part No. 403–566–01Section 6 – Menu StructureProcess Setup MenuThis section deals with the overall menu structure.Each setup menu is l

Page 156

58Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualProcess Control, Limit Definition or Utilitiesmenu. Press the ENTE

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59Dukane Manual Part No. 403–566–01Section 6 – Menu StructureTRIGGER METHODPROCESSCONTROLPROCESSSETUPPRESSTIMED PROBEMANUALINITIATEMODEAUTOMOMENTARY

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Table of ContentsDukane Manual Part No. 403-566-01 viiPress Mode Example ...

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60Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualLimit Definition MenuThe Limit Definition menu has two classes ofs

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61Dukane Manual Part No. 403–566–01Section 6 – Menu StructureUtilities MenuThe Utilities menu has four different sections. Thefirst section handles se

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63Dukane Manual Part No. 403–566–01Section 6 – Menu StructureProcess Control MenuDukane Corporation •• Ultrasonics DivisionSECTION 7Hand Probe ...

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64Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

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65Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuProcess Control MenuThe Process Control Menu has a dynamic struc-ture. Its configur

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66Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPress the MODE key to display the Process Setupmenu. In Process Se

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67Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuis reached, whichever comes first. Press ENTER andthe data entry screen appears as

Page 167 - Appendix A – List of Figures

68Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualMPC ProbeThe cable connection diagram for connecting theMulti–Prob

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69Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUntimed MPC Probe – Probe DelayThe probe delay time value for untimed operationis s

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viii Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualSection 11 – DPC Checkout ...

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70Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualWeld Method – EnergyIf a Power Output module is installed, you can

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71Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuture to function properly, the fixture must be elec-trically isolated from the horn

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72Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualAUTO ProbeThe cable connection diagram for connecting anautomated

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73Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUntimed Auto Probe – DelayThe generator is triggered by external automa-tion equipm

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74Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTo select an afterburst, move the cursor down nextto ENABLE as sho

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75Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuPRESS ModeThe cable connection diagram for connecting aDPC II Plus to a Dukane pres

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76Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual3. If DISABLE was selected in the AUTO STOPmenu, the TRIGGER TYPE

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77Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuing Energy for the first mode and Time for thesecond mode or vice versa. Each of th

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78Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThe menu changes to display the Initiate mode asshown in Figure 7–

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79Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUsing the four arrow keys, enter the weld time. Pressthe ENTER key when you have co

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Table of ContentsDukane Manual Part No. 403-566-01 ixSection 14 – Contacting Dukane ... 141Ultrasonics Division

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80Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual HOLD TIME 0.500 SEC PROCESS CONTROLWELD MODEHOLD TI

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81Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuWe have now defined the welding mode and setvalues for the necessary parameters. Pr

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82Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manualcept the new value press the ENTER key. This willreturn you to the

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83Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuTRIGGER METHODPRESSTIMED PROBEMANUALINITIATEMODEAUTOMOMENTARY MAINTAINEDTRIGGER

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84Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTable 7—I below summarizes the various methodand mode menus and re

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85Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuParameter Description Figure No.Weld Method Minimum ValueWeld Time Ultrasound Gate

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87Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuProcess Limits MenuDukane Corporation •• Ultrasonics DivisionSECTION 8Process Limi

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89Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuProcess Limits MenuThe Process Limits Menu allows you to defineupper and lower bound

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