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Noté
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Spin Welder User’s Manual
Section 1
1 – Specications
Page 87
Page 86
Dukane Manual Part Number 403-547-03
Dukane Manual Part Number 403-547-03
Dimensions
Figure 1
1–2
Front View and Dimensions
Figure 1
1–3
Side View and Dimensions
13.
94
(
354
)
55
.8
8
(
1419
)
21.
50
(
546
)
16.50
(
419
)
18.
58
(
472
)
in
c
he
s
(
millimeters
)
20.94**
MAX
(
532
)
WITH SPE
C
IA
L
FA
C
T
O
R
Y
CO
NFI
GU
RATI
ON
** 26.
9
4
(
684
)
27.7
5
(
705
)
in
c
he
s
(
millimeters
)
8.
50
(
216
)
1
3
.
66
(
347
)
7.
63
(
194
)
6
.
38
(
162
)
6
.2
5
(
158
)
12.2
5
(
311
)
3.
90
1
2
...
91
92
93
94
95
96
97
98
99
100
101
...
111
112
SPIN WELDER
1
Page iii
2
Revision History
3
Table of ConTenTs
5
Page vii
7
Table of Contents
7
Introduction
11
Important User Information
13
Manual Organization
14
Spin Welder Key Features
15
Unpacking
17
Unpacking System
19
Packing List
19
System Requirements
20
Major Components
20
Safety Regulations
25
Electrical Safety
26
Mechanical Safety
27
Pneumatic Safety
27
Installation
29
Work Area
31
Securing to Work Table
31
Tooling Attachment
31
Compressed Air
32
Control Cables
32
AC Power
33
Note that X is
34
Theory of Operation
35
Spin Welding Process
37
Material Considerations
38
Control Parameters
38
Surface Velocity (RPM)
39
Weld Time
39
Initial Settings
40
RPM (Surface Velocity)
41
Average Weld Diameter (inch)
42
Part Size
43
Control Functions
45
Operate Controls
48
IN CYCLE
49
Air Pressure Regulator
50
Regulator Gauge
50
Down Speed Control
51
Counterbalance Regulator
51
Number Keys
52
Function Keys
52
Display/Format Keys
52
Motor Speed Control
53
Mechanical Controls
53
Dovetail Locks
54
Bottom Stop
54
Bottom Stop Lock
55
Operational Setup
57
Terminology
59
Weld by Distance
60
Upper Hub
60
Lower Fixture
60
Fixture Height
60
1. Attach Tooling
61
2. Disable System
61
3. Base Interface Cable
61
4. Connect AC Power
61
5. Connect Compressed Air
61
Height Adjustment
62
Stroke Adjustment
63
Pneumatic Adjustments
64
2 to 2
66
4 turns open at a pres
66
User Interface
67
Operating Menus
68
MODIFY Menu
71
Input Parameters
72
PREV and NEXT Keys
73
Maintenance
75
User Interface Panel
77
AC Power Cord
77
Weekly Maintenance
78
Monthly Mainte
78
Annual Maintenance
79
Lubricate Slides
80
Troubleshooting
81
Welding Process
83
Welder Troubleshooting
84
AC Motor Controller
86
TEST FUNCTIONS
87
Contacting Dukane
89
Specifications
93
Energy Requirements
95
Operating Environment
95
Dimensions
96
Identification Numbers
97
Base Model and Serial Number
98
List of Figures
101
List of Tables
102
Electrical Schematic
103
Spin Welder User’s Manual
104
Dukane ISO
111
Part No. 403
112
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