Dukane iQ Series HP Manuel d'utilisateur télécharger pdf (Page 36)

Three Congurations

The iQ generator, ES models are congured in three basic ways:

1) With a pneumatic press/thruster

2) With a remote controller and a servo press/thruster

3) With a servo press/thruster

Diagrams and tables that follow show these three congurations

and list the cables used respectively.

Page 30

iQ Series Ultrasonic Generator/Power Supply ES User’s Manual

Dukane Manual Part No. 403-575-00

1 2 ... 31 32 33 34 35 36 37 38 39 40 41 ... 135 136

User's Manual 1
Page ii 2
Revision History 3
Page iv 4
Contents 5
Contents Continued 6
SECTION 1 7
General User Information 9
Press System Overview 10
Key Generator Features 10
SECTION 2 11
General Considerations 13
Plastics Health Notice 14
Lifting the Equipment 16
SECTION 3 17
Page 12 18
Before Installation 19
Page 14 20
Unpacking 21
Placement 21
Rack- Mounting 22
Rack Mounting iQ Generator 22
Continued from previous page 22
Benchtop Mounting 23
Rear Panel Layout Overview 24
System I/O Panel 25
1 2 3 4 5 27
11 12 13 14 15 27
Page 22 28
System Outputs Connector 29
Page 24 30
Section 3 - Installation 31
Page 26 32
Ultrasound Output Connector 33
Conguration Port Connector 33
RFI Grounding 34
Connecting Cables 35
Three Congurations 36
Pneumatic Press/Thruster 38
Networking 43
Recheck Connections 43
Connect AC Power 43
Page 38 44
SECTION 4 45
Page 40 46
Overview 47
Start-up 47
Normal Conditions 48
Emergency Conditions 48
Numeric Pad and Keyboard 48
Help System 49
Quick Start - Servo Welder 50
See Figure 4-7 51
See Figure 4-8 51
Linear Weld Joint (inches) 52
Select Trigger 54
Section 4 - Operation 55
Advanced Users - NOTE 56
Servo Step 13 - Set Amplitude 57
Step 14 - Post Weld Settings 58
Hold 59
Page 54 60
Process Limits Tab 60
Servo Step 17 - Cycle Data 61
Quick Start 62
Page 60 66
Air Cylinder Size 69
Pounds of Force Comparison 69
Continued from Page 62 70
Page 66 72
Page 70 76
SECTION 5 77
Page 72 78
Operational Test of 80
Error detected: 81
Overload peak overload fault! 81
Page 76 82
Procedure for Cycling 83
Page 78 84
SECTION 6 85
Page 80 86
Troubleshooting 87
Page 82 88
Page 84 90
Verifying Feature Operation 91
Force Transducer (Load Cell) 92
An Uninterrupted Cycle 93
Premature Weld Termination 95
Page 90 96
The iQ Generator Won’t 97
No Ultrasound 97
Page 92 98
SECTION 7 99
Page 94 100
Front and Rear Panels 101
Page 96 102
SECTION 8 103
Page 98 104
Electrical Safety 105
Power Inlet Options 105
AC Power Inlet Panel 106
Press Interface Board 107
Page 102 108
SECTION 9 109
Page 104 110
Contacting Dukane 111
Page 106 112
SECTION 10 113
Specications 113
Page 108 114
Page 109 115
Section 10 - Specications 115
Page 110 116
Page 111 117
Operating Environment 118
AC Power Requirements 119
Interpreting the Model Number 120
Regulatory Agency Compliance 121
CE Marking 121
Page 116 122
SECTION 11 123
Appendices 123
Page 118 124
List of Figures 125
Appendix A 125
Appendix B 128
List of Tables 128
Page 123 129
Page 124 130
Continued 131
Continued - Installation 132
Page 128 134
Dukane ISO 135
Part No. 403 - 575 - 00 136

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Dukane iQ Series HP Manuel d'utilisateur Page 36

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