Dukane iQ Series HP Manuel d'utilisateur Page 1

ISO 9001:2000Products are manufactured in ISO registered facilities.Intelligent Assembly Solutionswww.dukane.com/usDukane Part No. 403 – 577– 01iQ Se

Page  4 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01System OverviewYour iQ Series Ultrasonic Hand Held Syst

Page  5Section 2 – Health & Safety Dukane Manual Part No. 403-577-01SECTION 2Health and SafetyGeneral Considerations . . . . . . . . . . . . . . .

Page  6          iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  7Section 2 – Health & Safety Dukane Manual Part No. 403-577-01General ConsiderationsPlease observe these health and safety recommendations f

Page  8          iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Electrical SafetyDomestic Power GroundingFor

Page  9Section 3 – InstallationDukane Manual Part No. 403-577-01SECTION 3InstallationUnpacking . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page  10                 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  11Section 3 – InstallationDukane Manual Part No. 403-577-01UnpackingCarefully open your shipping container, and make sure it contains t

Page  12                 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Connecting Cables - Quick Start GuideC

Page  13Section 3 – InstallationDukane Manual Part No. 403-577-01Power Cords200/240 Volt SystemsThe IEC AC power inlet connector mounted on the rea

Page  ii iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Printed in the United States of America.Part Number:

Page  14                 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Pin Signal Name0V Output Common1 End

Page  15Section 4 – Controls and ConnectionsDukane Manual Part No. 403-577-01Front Panel Overview. . . . . . . . . . . . . . . . . . . . . . . . . . .

Page  16                 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  17Section 4 – Controls and ConnectionsDukane Manual Part No. 403-577-01Figure 4-1 Front PanelFront Panel OverviewThis section gives an overview

Page  18                 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01CAUTIONMake sure the stack is prop-erl

Page  19Section 4 – Controls and ConnectionsDukane Manual Part No. 403-577-01Start-up SequenceAfter all connections have been completed.1. Push the P

Page  20                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01LCD Display OverviewThere are two ba

Page  21Section 5 - Process Control SettingsDukane Manual Part No. 403-577-01SECTION 5Process Control SettingsSelect the Welding Mode . . . . . . . .

Page  22                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  23Section 5 - Process Control SettingsDukane Manual Part No. 403-577-01Process Controller SettingsThis section of the manual helps the re

Page  iiiDukane Manual Part No. 403-577-00Revision HistoryRevision RevisionNumber Summary Date - 00 Original release. 08/01/2008 - 01

Page  24                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Navigating Through the ModesWhen th

Page  25Section 5 - Process Control SettingsDukane Manual Part No. 403-577-01Navigate to Energy Mode1. Follow the sequence shown in the gures to the

Page  26                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01HoldHOLD is used more often wit

Page  27Section 5 - Process Control SettingsDukane Manual Part No. 403-577-01System Information, Hardware Settings, Advanced SettingsWhen the INFO

Page  28                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-013. Advanced Settings Continued

Page  29Section 5 - Process Control SettingsDukane Manual Part No. 403-577-01Advanced Settings ContinuedTrigger by PowerFor an explanation of Trigg

Page  30                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Setup MaintenanceIntroductionThe sc

Page  31Section 5 - Process Control SettingsDukane Manual Part No. 403-577-01Setup Maintenance ContinuedSaving the Current SetupTry using you

Page  32                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  33Section 6 – Probes and Probe StacksDukane Manual Part No. 403-577-01SECTION 6Probes and Probe StacksUltrasonic Probe Overview ...

Page  iv iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  34                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  35Section 6 – Probes and Probe StacksDukane Manual Part No. 403-577-01Figure 6-1 Typical Hand Held Probes U/S Cable Typical Horn Less Tip Models

Page  36                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Theory of OperationPlastic welding

Page  37Section 6 – Probes and Probe StacksDukane Manual Part No. 403-577-01Ultrasonic HornThe horn transfers the ultrasonic mechanical vibrations

Page  38                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Stack AssemblyAttaching a Replaceab

Page  39Section 6 – Probes and Probe StacksDukane Manual Part No. 403-577-01Attaching the Mounting Stud to a Horn or a Booster1. Inspect the stud fo

Page  40                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Attaching The Horn to a Booster, Bo

Page  41Section 6 – Probes and Probe StacksDukane Manual Part No. 403-577-016. Thread the components together and tighten to the following tor

Page  42                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01HORNHORNHANDPROBEASSEMBLYHANDPROBEH

Page  43Section 6 – Probes and Probe StacksDukane Manual Part No. 403-577-01Separating the Horn from a Booster, Booster from a Probe or Horn from a Pr

Page  vDukane Manual Part No. 403-577-00ContentsSection 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . 1Section 2- Health and Safety .

Page  44                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Booster NotesHow to Tell the Booste

Section 7 – TroubleshootingPage  45Dukane Manual Part No. 403-577-01SECTION 7TroubleshootingNo Ultrasonic Output ...

Page  46                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 7 – TroubleshootingPage  47Dukane Manual Part No. 403-577-01No Ultrasonic OutputProbeMake sure that the hand probe cable is connected to the

Page  48                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Welding ProblemsWeak WeldsWeak weld

Section 7 – TroubleshootingPage  49Dukane Manual Part No. 403-577-01Generator Fault Status Screens - Manual ModeStatus Text Displayed System Status o

Page  50                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Process Fault Status Screens - Time

Section 8 – OptionsPage  51Dukane Manual Part No. 403-577-01SECTION 8OptionsiQ Hand Probe Buzzer Kit ... 53iQ Hand Probe Fo

Page  52                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 8 – OptionsPage  53Dukane Manual Part No. 403-577-01iQ Hand Probe OptionsBuzzer Kit (Part No. 438-971)In some noisy environments the built-in

Page  vi iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  54                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 9 – SpecicationsPage  55Dukane Manual Part No. 403-577-01SECTION 9SpecicationsGenerator Outline Drawing. . . . . . . . . . . . . . . . . .

Page  56                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 9 – SpecicationsPage  57Dukane Manual Part No. 403-577-01Figure 9-1 Generator Outline Drawing12.41 [315.2]10.00 [254]3.95 [100.3]3.51 [89.2]

Page  58                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01Figure 9-2 Probes Outline Drawings

Section 9 – SpecicationsPage  59Dukane Manual Part No. 403-577-01Operating EnvironmentOperate the equipment within these guidelines:Temperature: 40

Page  60                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01AC Power RequirementsOperating Freq

Section 9 – SpecicationsPage  61Dukane Manual Part No. 403-577-01Regulatory Agency Compliance CAUTIOND O NO T m a k e a n y modificatio ns t o

Page  62                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 10 – I/O InterfacePage  63Dukane Manual Part No. 403-577-01SECTION 10 Outputs InterfaceOutputs Connection Example. . . . . . . . . . . . . .

Page  1Section 1 – IntroductionDukane Manual Part No. 403-577-01SECTION 1IntroductionGeneral User Information . . . . . . . . . . . . .

Page  64                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 10 – I/O InterfacePage  65Dukane Manual Part No. 403-577-01HAND PROBEOUTPUTS 0V 1 2 3iQ Hand Probe Generator Rear Panel Det

Page  66                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 11 – Contacting DukanePage  67Dukane Manual Part No. 403-577-01SECTION 11Contacting Dukane

Page  68                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Section 11 – Contacting DukanePage  69Dukane Manual Part No. 403-577-01Contacting DukaneIdentify EquipmentWhen contacting Dukane about a service–rela

Page  70                    iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  71AppendicesDukane Manual Part No. 403-574-01APPENDICESList of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page  72                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-574-01This page intentionally left blank

Page  73AppendicesDukane Manual Part No. 403-574-01List of Figures2-1 Example of 125 Volt, Grounded, 3-prong Plug and Receptacle ...

Page  2 iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-577-01This page intentionally left blank

Page  74                   iQ Series, Ultrasonic Hand Held Systems User’s ManualDukane Manual Part No. 403-574-01No. Description Page3-I Standard

Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001:2000 certi-fied in order to demonstrate to our customers our continuing commitment to being

Part No. 403 – 577– 01Dukane Intelligent Assembly Solutions • 2900 Dukane Drive St. • Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630)

Page  3Section 1 – IntroductionDukane Manual Part No. 403-577-01General User InformationRead This Manual FirstBefore operating your ultrasonic system,