Dukane iQ Series HP manuels

Manuels d'utilisation et guides de l'utilisateur pour Système de soudage Dukane iQ Series HP.
Nous fournissons des manuels en pdf 3 Dukane iQ Series HP à télécharger gratuitement par type de document : Manuel d'utilisateur


Table des matières

User’s Manual

1

Copyright © 2009

2

Revision History

3

Page  iv 

4

Contents

5

Page  vi 

6

SECTION 1

7

Page  2 

8

General User Information

9

System Overview

10

Key Features

10

SECTION 2

11

         

12

General Considerations

13

Plastics Health Notice

13

Electrical Safety

14

SECTION 3

15

Page  10                 

16

Unpacking

17

RFI Grounding

17

Connecting Cables - Quick

18

Start Guide

18

Power Cords

19

SECTION 4

21

Page  16                 

22

Front Panel Overview

23

Control Keys

24

+ and - Keys

24

Start-up Sequence

25

LCD Display Overview

26

SECTION 5

27

Page  22                   

28

Process Controller

29

Settings

29

Navigating Through the Modes

30

Navigate to Time Mode

30

Weld by Time

31

Amplitude Adjustment

32

System Information

33

Hardware Settings, Advanced

33

Modified settings

34

ON OFF

34

• Trigger Amplitude;

35

• Trigger Power; and

35

• Trigger Timeout

35

Setup Maintenance

36

T: 1.520 S A: 100%

37

Mode: Manual

37

Page  32                   

38

SECTION 6

39

Probes and Probe Stacks

39

Page  34                   

40

Operating Notes

41

Theory of Operation

42

Probe Conguration

42

Ultrasonic Horn

43

Stack Assembly

44

Attaching a Replaceable

44

Tip to a Horn

44

Attaching the Mounting

45

Stud to a Horn or a

45

Attaching The Horn to

46

Probe, or Horn to a Probe

46

Stack Disassembly

48

Booster Notes

50

How to Tell the Booster

50

Input End from the Output

50

How to Tell if the Booster

50

Is Amplifying or Reducing

50

SECTION 7

51

Troubleshooting

51

Page  46                   

52

No Ultrasonic Output

53

System Power Output Level

53

Welding Problems

54

Pop-up Fault Status Screens

55

Enter Clears Fault

56

Page  52                   

58

Buzzer Kit (Part No. 438-971)

59

Page  54                   

60

SECTION 9

61

Specications

61

Page  56                   

62

FOR CABLE CONNECTIONS

63

Page  58                   

64

Operating Environment

65

AC Power Requirements

66

Regulatory Agency

67

Compliance

67

Page  62                   

68

SECTION 10

69

Outputs Interface

69

Page  64                   

70

Rear Panel Detail

71

Page  66                   

72

SECTION 11

73

Contacting Dukane

73

Page  68                   

74

Page  70                   

76

APPENDICES

77

Page  72                   

78

List of Figures

79

List of Tables

80

List of Figures continued

80

Dukane ISO

81

Part No. 403 – 577– 01

82

Table des matières

User's Manual

1

Page ii

2

Revision History

3

Page iv

4

Contents

5

Contents Continued

6

SECTION 1

7

General User Information

9

Press System Overview

10

Key Generator Features

10

SECTION 2

11

General Considerations

13

Plastics Health Notice

14

Lifting the Equipment

16

SECTION 3

17

Page 12

18

Before Installation

19

Page 14

20

Unpacking

21

Placement

21

Rack- Mounting

22

Rack Mounting iQ Generator

22

Continued from previous page

22

Benchtop Mounting

23

Rear Panel Layout Overview

24

System I/O Panel

25

1 2 3 4 5

27

11 12 13 14 15

27

Page 22

28

System Outputs Connector

29

Page 24

30

Section 3 - Installation

31

Page 26

32

Ultrasound Output Connector

33

Conguration Port Connector

33

RFI Grounding

34

Connecting Cables

35

Three Congurations

36

Pneumatic Press/Thruster

38

Networking

43

Recheck Connections

43

Connect AC Power

43

Page 38

44

SECTION 4

45

Page 40

46

Overview

47

Start-up

47

Normal Conditions

48

Emergency Conditions

48

Numeric Pad and Keyboard

48

Help System

49

Quick Start - Servo Welder

50

See Figure 4-7

51

See Figure 4-8

51

Linear Weld Joint (inches)

52

Select Trigger

54

Section 4 - Operation

55

Advanced Users - NOTE

56

Servo Step 13 - Set Amplitude

57

Step 14 - Post Weld Settings

58

Hold

59

Page 54

60

Process Limits Tab

60

Servo Step 17 - Cycle Data

61

Quick Start

62

Page 60

66

Air Cylinder Size

69

Pounds of Force Comparison

69

Continued from Page 62

70

Page 66

72

Page 70

76

SECTION 5

77

Page 72

78

Operational Test of

80

Error detected:

81

Overload peak overload fault!

81

Page 76

82

Procedure for Cycling

83

Page 78

84

SECTION 6

85

Page 80

86

Troubleshooting

87

Page 82

88

Page 84

90

Verifying Feature Operation

91

Force Transducer (Load Cell)

92

An Uninterrupted Cycle

93

Premature Weld Termination

95

Page 90

96

The iQ Generator Won’t

97

No Ultrasound

97

Page 92

98

SECTION 7

99

Page 94

100

Front and Rear Panels

101

Page 96

102

SECTION 8

103

Page 98

104

Power Inlet Options

105

Electrical Safety

105

AC Power Inlet Panel

106

Press Interface Board

107

Page 102

108

SECTION 9

109

Page 104

110

Contacting Dukane

111

Page 106

112

SECTION 10

113

Specications

113

Page 108

114

Page 109

115

Section 10 - Specications

115

Page 110

116

Page 111

117

Operating Environment

118

AC Power Requirements

119

Interpreting the Model Number

120

Regulatory Agency Compliance

121

CE Marking

121

Page 116

122

SECTION 11

123

Appendices

123

Page 118

124

List of Figures

125

Appendix A

125

Appendix B

128

List of Tables

128

Page 123

129

Page 124

130

Continued

131

Continued - Installation

132

Page 128

134

Dukane ISO

135

Part No. 403  - 575 - 00

136

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